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#1 2008-08-12 14:34:41

W8DIZ
Administrator
Registered: 2008-08-12
Posts: 314

RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Build this Universal 10 watt Linear RF Amplifier for $48

http://kitsandparts.com/linearamp.php

-Diz, W8DIZ

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#2 2008-08-18 09:31:05

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

My power output measurements with an HP8640B at +1dbm using an
Elecraft W1 power meter and DL1 dummy load directly on the output of the amplifier:

1.8 MHz            10 Watts
3.5 MHZ             8 Watts
7.0 MHz             6 Watts
10.1 MHz           4 Watts
14.0 MHz           4 Watts
18.068 MHz       4 Watts
21.0 MHz           4 Watts
24.890 MHz       1Watt
28.0 MHz          1 Watt

YMMV smile

Tom ak2b

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#3 2009-04-08 13:02:38

ki4mmm
Member
Registered: 2009-02-13
Posts: 25

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

I finished building my amp last week and wanted to pass along one tidbit of info, and ask a tidbit of a queston:

Tidbit of Info - Be careful that the leads of the resistors surrounding the 2N5109 don't touch the 2N5109.  Mine were (i.e., three resistors) and it took me a few hours to figure out why things were so flaky ;-).

My power-out levels were similar to Tom's while feeding the amp with my FCC-1/2 at 1dbm (and it has to be that level, anything else and the power-out really drops off).  That said.......,

Question - Should the power-out be greater if fed with a SSB signal?

Greg
ki4mmm

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#4 2009-04-08 15:24:59

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

ki4mmm wrote:

Question - Should the power-out be greater if fed with a SSB signal?

Hi Greg,

This site gives a decent explanation on measuring PEP and CW power.
http://www.kk5dr.com/PEPtest.htm
*note 5/6/11 this link is broken.
If the amplifier were driven with a cw signal to 10 watts power output without distortion, then that is pretty much the maximum power output of that amplifier. The same amp driven with an SSB signal will not exceed that power and in fact would be considerably less on average since you are talking about peaks and valleys of power following your patterns of speech. CW uses all the power available since you are talking about a contiuous wave.

Tom, ak2b

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#5 2009-04-08 18:00:19

kc0wox
Member
Registered: 2008-08-12
Posts: 65

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

I have several videos showing power measurement using an oscilloscope. I'll post links here tomorrow. Thats the only way I measure power.

Leonard

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#6 2009-04-08 19:08:11

ki4mmm
Member
Registered: 2009-02-13
Posts: 25

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Thanks Tom, that site had just the info I needed!

Leonard, I am measuring power with my o-scope, and I just watched a whole suite of your videos this past weekend (to refresh my memory so that I could tweak an MKARS80 transceiver that I just completed).  As I and many others have said before..... Great Videos, Thanks!!

Greg
ki4mmm

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#7 2010-10-08 16:43:49

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

ak2b wrote:

My power output measurements with an HP8640B at +1dbm using an
Elecraft W1 power meter and DL1 dummy load directly on the output of the amplifier:

1.8 MHz            10 Watts
3.5 MHZ             8 Watts
7.0 MHz             6 Watts
10.1 MHz           4 Watts
14.0 MHz           4 Watts
18.068 MHz       4 Watts
21.0 MHz           4 Watts
24.890 MHz       1Watt
28.0 MHz          1 Watt

YMMV smile

Tom ak2b

Is this still accurate for current listing??

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#8 2010-10-09 20:37:12

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

KC7NOA wrote:

Is this still accurate for current listing??

The specs are here
These are my notes on the amplifier I built going back a few years.  At the time I was hoping others would post their results so I could make some comparisons. As my post says 'Your Mileage May Vary'smile

Tom, ak2b

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#9 2010-10-20 08:00:38

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

ak2b wrote:

KC7NOA wrote:

Is this still accurate for current listing??

The specs are here
These are my notes on the amplifier I built going back a few years.  At the time I was hoping others would post their results so I could make some comparisons. As my post says 'Your Mileage May Vary'smile

Tom, ak2b

Soon, I'm building it right now .... and i have a question ... T3 construction seems very confusing Is it just the same as T1 ??

Plus I'm going to first assemble it with 2n3866's - i happen to have 10 - then the supplied rf parts if the 10/40M is still low.

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#10 2010-10-21 13:24:20

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

KC7NOA wrote:

i have a question ... T3 construction seems very confusing Is it just the same as T1 ??

Yes. IF you look just below the schematic you will see that Diz has given the turns count (Pri::Sec) per transformer ( 6T::2T for T3 and 7T::5T for T1).
The instructions for T3:
"___T3: Wind 6 and 2 full turns of 30 GA wire through a BN-43-2402 small binocular..... " threw me off a little- only because it was a bit inconsistent with the first line of the T1 instruction which says:
____T1: Wind 5 full turns of 26 GA wire through a BN-61-202 dull gray binocular.....
Maybe that's what you are referring to as confusing?

Let us know how your 2N3866's turns out.

Tom, ak2b

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#11 2010-10-22 12:37:18

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Ok , its assembled .... need another question answered ... I'm probably thinking i need to add a 8V regulator for the pin switching. I have a available line that's switched 13.8V when TX'd. I'm planning(hopping) that the board can replace the Atlas 350XL pre/driver boards.

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#12 2010-10-22 12:43:17

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Or probably will just omit R3 & R30 and D2 & D5....

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#13 2010-10-22 15:23:18

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

When I did the tests with mine, I just fed RF into C29 with a small piece of coax and used the constant +12V and the keyed +8V @500 ma (the 'xmit+8' shown on the upper right and lower right of the schematic). I don't think you will need to remove anything if you don't have a BPF connected to J2.

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#14 2010-10-22 15:46:30

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

I do have a BPF  (will) on J2 ... and is grounded through a tapped coil. Id like to use a switched 13.8V for bias, and looks like bias for Q4 & Q5, and a constant 13.8V for Q2 Q3 and T1 will be driving another stage. (4 X mrf454's)

Last edited by KC7NOA (2010-10-22 15:46:50)

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#15 2010-10-23 06:44:34

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Well, it looks like you have a little design work ahead of you for whatever course you decide to take. Good luck and keep us posted.

Tom, ak2b

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#16 2010-10-27 20:51:16

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Looks like i goofed on T3 .. kinda distorted on the base of Q4.

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#17 2010-10-28 22:38:28

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

What should the p-p voltage into and out of T3 be ??

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#18 2010-10-29 11:24:06

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Think i found my real problem; Since i'm not using the 2sc5739's and used 2n3866's i had to mount them oddly. I goofed on the final stage and swapped base for emitter ... I hope i didn't destroy the 2n3866's. I will soon have some info on output on 10M. I do wish though that my VFO/mixer had more output - the 10M crystal is down alot compared to the 40M crystal .... oh well.

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#19 2011-04-09 11:03:06

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Well ... its been awhile,  I was getting over 7w on 10m ... but I didn't have them heatsinked (yea my bad). Im going to try a pair of rd16hhf fets with the supplied heatsinks next.

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#20 2011-07-26 09:06:04

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Has any tried the RD16HHF in the finals with a slight mod to the base/gate voltage?

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#21 2011-08-21 17:31:58

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

KC7NOA wrote:

Has any tried the RD16HHF in the finals with a slight mod to the base/gate voltage?

Or how about the IRF520/510 .... its basically pin compatible ... with the original finals and driver. I'm going to give this a try soon. Need a few more parts to modify the inputs .... hope I don't have to replace the output transformer ....

Mike KC7NOA

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#22 2011-08-27 13:12:03

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

KC7NOA wrote:

KC7NOA wrote:

Has any tried the RD16HHF in the finals with a slight mod to the base/gate voltage?

Or how about the IRF520/510 .... its basically pin compatible ... with the original finals and driver. I'm going to give this a try soon. Need a few more parts to modify the inputs .... hope I don't have to replace the output transformer ....

Mike KC7NOA

Okay I'v replaced the finals and the driver with 3 IRF520N's ... 10m is at 5w, 75 is doing 12w and fore some reason 20M is putting out 29W ...

Still not quite what im looking for,
Not even sure if I'd call this progress ...  still wondering about the output transformer ... need to build a couple of rf voltmeters to solder into the stages to make it easier see what's going on.

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#23 2011-08-27 14:55:18

W8DIZ
Administrator
Registered: 2008-08-12
Posts: 314

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Hi All...I have many (3000) 2SC5739 transistors arriving at my QTH on Monday Aug 29.
I will update my web-site when they arrive.
-Diz

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#24 2011-08-27 20:06:33

KC7NOA
Member
Registered: 2010-10-08
Posts: 35

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

Would those help the 10M performance?

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#25 2011-08-28 08:36:47

W8DIZ
Administrator
Registered: 2008-08-12
Posts: 314

Re: RF (HF) Amplifier 5 Watts CW / 10 Watts SSB

KC7NOA wrote:

Would those help the 10M performance?

No...the 2SC5739 transistors drop over the cliff at 20 MHz
I would only use them for 17 meters and lower. - Diz

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